EDM Mask

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Parameter Details
Product Name EDM Mask Special Nozzle for WEDM
Material Copper + Diamond / Ceramic
Specifications 0.155 / 0.192 / 0.195 / 0.215 mm
Outer Diameter Thread 20 mm
Nozzle Types Red (Ruby) & White (Ceramic)
Ruby Nozzle Inlaid with Diamond for High Durability
Diamond Inlay Around the hole of Ruby or White Ceramic
Wear Resistance High due to Diamond Inlay
Typical Lifespan Up to 1 year without cutting taper
Warranty Up to 1 year (Original Diamond and Ruby)
Processing Speed Designed for high-speed molybdenum wire operations
Accuracy Improves stability, machining accuracy, and surface finish
Categories: ,

Product features
– It can greatly reduce the middle wire running
– The jitter of molybdenum wire in processing can improve the quality
– Stability, so as to improve the machining accuracy and surface finish.

About eye mask: we usually use red and white nozzles,
Red is made of ruby, while white is made of white ceramics. In fact, they play an important role Insulation, wear resistance is not high. Molybdenum wire works at high speed and is very sharp, The general material is not able to withstand the friction of molybdenum wire at high speed day and night.

As we all know, the hardest material in nature is diamond, commonly known as diamond. The diamond nozzle is around the hole of ruby or white ceramic. A circle of diamond material is inlaid to prevent molybdenum wire from splitting and stabilize molybdenum wire, The processed products are more smooth.

Application:

Wire EDM (WEDM) Machines: Specifically designed for use in wire EDM machines to ensure stable and precise wire guidance during high-speed operations.
High-Precision Cutting: Ideal for industries where high accuracy is essential, such as mold making, precision tool manufacturing, and fine metal cutting.
Aerospace and Automotive: Used for high-precision parts manufacturing, ensuring minimal errors in critical components.
Electronics Industry: Effective in producing small, intricate parts with high surface finish and accuracy.
Machining Tapered Products: Suitable for creating tapered parts due to the diamond inlay’s ability to stabilize the wire.

Advantages:

Enhanced Stability: The special nozzle significantly reduces the jitter of molybdenum wire, improving machining accuracy and stability, leading to a smoother surface finish.
Durability: Diamond inlay around the hole offers superior wear resistance, ensuring the nozzle can withstand high-speed operations without frequent replacements.
High Accuracy: Reduces the tendency of wire misalignment, which enhances precision in cutting tasks, particularly for complex shapes and intricate designs.
Longevity: The ruby with diamond inlay provides a longer lifespan, with warranties extending up to a year, reducing the frequency of maintenance and replacements.
Versatility: Suitable for a wide range of wire EDM operations, including those that require high-speed and high-precision cuts, particularly with sharp and hard materials like molybdenum wire.
Cost-Efficiency: The extended life of the diamond-inlaid nozzle leads to fewer replacements, saving costs over time while maintaining high performance.

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